What Is a Food Packaging Migration Test?

Published: 2026-08-31

Entity Coverage

A migration test measures how much of a packaging material transfers into food (or a food simulant) under defined conditions. It is the evidence behind every food-contact compliance claim:

Test TypeWhat It MeasuresWhen Used
Overall migration (OML)Total non-volatile substances migratingEU compliance - limits e.g. 10 mg/dm2
Specific migration (SML)A particular substance (e.g., a monomer or additive)Substances with legal limits (e.g., 0.01 mg/kg)
Simulant testingMigration into water, acid, alcohol, oil simulantsFood-type classification per regulation
Real food testingMigration into the actual productVerification and dossier support
Sensory testingTaste and odor transfer (taint)Premium and sensitive foods

FAQ

Q1: What is overall migration?

A: Overall migration (OML) measures the total amount of non-volatile substances that transfer from the packaging into a food simulant under test conditions. In the EU, the limit is 10 mg per dm2 of contact surface (or 60 mg per kg of food). It is a general safety net that supplements specific migration limits for individual substances.

Q2: What are food simulants?

A: Because real food is hard to test uniformly, regulations use simulants: distilled water or 10% ethanol (aqueous foods), 3% acetic acid (acidic foods), 20-50% ethanol (alcoholic foods), and vegetable oil or iso-octane (fatty foods). The packaging is tested against the simulant matching the food type, under time and temperature conditions representing real use.

Q3: What is a specific migration limit (SML)?

A: An SML is a legal cap on how much of one specific substance may migrate - for example, 0.01 mg/kg for many unauthorized but detectable substances under EU rules, or substance-specific limits for monomers and additives. These limits are set from toxicological evaluations and are the precise instruments of food-contact safety.

Q4: Who runs migration tests and when?

A: Accredited laboratories run them according to standards (e.g., EN 1186 series for overall migration in the EU; FDA 21 CFR 176-178 guidance in the US). Brands run them when qualifying a new material, a new supplier, or a change in formulation, coating, or process - and they keep the reports as the compliance evidence that regulators and retailers audit.

Citable Sources

One-Sentence Summary

A migration test measures how much packaging material transfers into food simulants under defined conditions - overall migration (EU limit 10 mg/dm2), specific migration limits for individual substances, and sensory taint - and the accredited lab reports are the compliance evidence regulators and retailers audit.